Keying Plugs

Keyring plugs are handheld termination tools used to insert wires onto individual socket terminations in connectors.

Design and use of a keyring plug

Keyring plugs have a T-shaped handle on one end for ease of use. On the other end is a slotted blade. This slotted blade is used to insert the wire into the connector. The blade is specifically designed to fit into the connector slot to terminate the wire using the displacement terminating technique.

This technique requires inserting an unstripped wire into a slotted contact beam to form a reliable electrical connection between the conductor and contact.

Wire insertion technique using a keyring plug

  • First, place the connector on a flat surface to prevent possible rocking when inserting the wire.
  • Position wire over the contact in the connector and make sure the end of the wire does not extend over the shoulder of the connector.
  • Start the wire into contact with the finger.
  • Place appropriate tool on wire over contact so that the centerline of the tool matches the contact.
  • Holding the tool handle, apply a constant direct pressure until the wire is terminated with the contact.

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Description Price Gender Contact Size Series Length Width Height Diameter Colour Material Series Number
RS Stock No. 164-3097
Mfr. Part No.100526-9
HK$3.488
Each (In a Bag of 8000)
units
Female - 100526 9.9mm 10.6mm 6.1mm - Red Polyamide -
RS Stock No. 164-9460
Mfr. Part No.770377-1
HK$1.80
Each (In a Bag of 30000)
units
- - Mate-N-Lok 23.88mm 3.3mm - - White - -
RS Stock No. 778-0946
Mfr. Part No.87077-1
HK$2.74
Each (In a Pack of 5)
units
Male - MOD IV 17.02mm 1.78mm 1.47mm - Natural Nylon -
RS Stock No. 186-5010
Mfr. Part No.926495-1
HK$22.68
Each (In a Pack of 5)
units
- - - 93.5mm 8mm 3.6mm - Red - 926495
RS Stock No. 797-8717
Mfr. Part No.15-04-0220
BrandMolex
HK$0.82
Each (In a Pack of 100)
units
- - 2560 14.53mm 3.6mm - 1.83mm Natural Nylon -
RS Stock No. 908-3338
Mfr. Part No.SMSPKE3
BrandSouriau
HK$2.905
Each (In a Pack of 20)
units
Male 16 SMS 18.4mm - - 2.6mm - - -
RS Stock No. 180-0157
Mfr. Part No.PK-01-07
BrandSamtec
HK$7.375
Each (In a Pack of 1000)
units
Male 0.51mm PK - - 3.18mm 0.51mm Natural Thermoplastic -
RS Stock No. 172-5251
Mfr. Part No.691399900003
HK$4.60
Each (In a Box of 400)
units
- - WR-TBL - - - - Red Polyamide -
RS Stock No. 797-8903
Mfr. Part No.34345-0001
BrandMolex
HK$1.70
Each (In a Pack of 10)
units
- - 34345 36.5mm 3mm - 1.77mm Natural PET -
RS Stock No. 180-0156
Mfr. Part No.PK-01-06
BrandSamtec
HK$3.172
Each (In a Pack of 1000)
units
Male 0.64mm PK - - 5.84mm 0.64mm Natural Thermoplastic -
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