Keying Plugs

Keyring plugs are handheld termination tools used to insert wires onto individual socket terminations in connectors.

Design and use of a keyring plug

Keyring plugs have a T-shaped handle on one end for ease of use. On the other end is a slotted blade. This slotted blade is used to insert the wire into the connector. The blade is specifically designed to fit into the connector slot to terminate the wire using the displacement terminating technique.

This technique requires inserting an unstripped wire into a slotted contact beam to form a reliable electrical connection between the conductor and contact.

Wire insertion technique using a keyring plug

  • First, place the connector on a flat surface to prevent possible rocking when inserting the wire.
  • Position wire over the contact in the connector and make sure the end of the wire does not extend over the shoulder of the connector.
  • Start the wire into contact with the finger.
  • Place appropriate tool on wire over contact so that the centerline of the tool matches the contact.
  • Holding the tool handle, apply a constant direct pressure until the wire is terminated with the contact.

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Description Price Gender Contact Size Series Length Width Height Diameter Colour Material Series Number
RS Stock No. 129-5079
Mfr. Part No.59803-1
HK$309.36
Each
units
Female - MTA-100 7.11mm 1.02mm 2.67mm - - Copper Alloy, Nylon, PET, Phosphor Bronze -
RS Stock No. 739-0962
Mfr. Part No.100525-3
HK$10.49
Each
units
Male - - - 2mm 2mm - Brown Glass Fibre Reinforced Nylon -
RS Stock No. 172-5251
Mfr. Part No.691399900003
HK$4.60
Each (In a Box of 400)
units
- - WR-TBL - - - - Red Polyamide -
RS Stock No. 739-0965
Mfr. Part No.5-100525-4
HK$19.08
Each
units
Male - - 8.9mm 10.8mm 6.5mm - Green Glass Fibre Reinforced Nylon -
RS Stock No. 164-9460
Mfr. Part No.770377-1
HK$1.80
Each (In a Bag of 30000)
units
- - Mate-N-Lok 23.88mm 3.3mm - - White - -
RS Stock No. 166-0654
Mfr. Part No.HIF3-GPIN(A)
BrandHirose
HK$2.54
Each (In a Pack of 100)
units
- - HIF3 - 0.8mm - - White Poly Acetal -
RS Stock No. 172-5248
Mfr. Part No.691399900002
HK$4.60
Each (In a Box of 400)
units
- - WR-TBL - - - - Red Polyamide -
RS Stock No. 827-1360
Mfr. Part No.3435-152200
Brand3M
HK$41.07
Each (In a Pack of 60)
units
Male - 3435 - - - - - Copper Alloy (Contact) 1522
RS Stock No. 163-9885
Mfr. Part No.1-640415-0
HK$1.643
Each (In a Bag of 10000)
units
- - - 19.55mm - - 3.17mm - - -
RS Stock No. 680-9074
Mfr. Part No.2-100526-0
HK$12.49
Each
units
Female - - 9.9mm 10.6mm 6.1mm - Blue Lilac - -
New
RS Stock No. 192-0320
Mfr. Part No.499712-1
HK$1.195
Each (In a Pack of 50)
units
Male - AMP-LATCH 0.22in 0.07in 0.07in - Black Phosphor Bronze 499712
RS Stock No. 166-0655
Mfr. Part No.HIF3BA-GPIN
BrandHirose
HK$1.01
Each (In a Pack of 100)
units
Female - HIF3BA - 0.8mm - - White Poly Acetal -
RS Stock No. 180-0156
Mfr. Part No.PK-01-06
BrandSamtec
HK$4.638
Each (In a Pack of 1000)
units
Male 0.64mm PK - - 5.84mm 0.64mm Natural Thermoplastic -
RS Stock No. 745-5741
Mfr. Part No.827107-1
HK$151.01
Each
units
- - - - - - - - - -
RS Stock No. 823-6323
Mfr. Part No.691399900002
HK$7.10
Each
units
- - WR-TBL - - - - Red Polyamide -
RS Stock No. 908-3338
Mfr. Part No.SMSPKE3
BrandSouriau
HK$3.997
Each (In a Pack of 20)
units
Male 16 SMS 18.4mm - - 2.6mm - - -
RS Stock No. 164-3097
Mfr. Part No.100526-9
HK$3.488
Each (In a Bag of 8000)
units
Female - 100526 9.9mm 10.6mm 6.1mm - Red Polyamide -
RS Stock No. 896-0963
Mfr. Part No.HIF3-GPIN(A)
BrandHirose
HK$2.90
Each (In a Pack of 25)
units
- - HIF3 - 0.8mm - - White Poly Acetal -
RS Stock No. 710-0053
Mfr. Part No.640629-1
HK$1.00
Each (In a Pack of 10)
units
Male - MTA-156 7.62mm 1.3mm 2.16mm - Natural Nylon -
RS Stock No. 823-6320
Mfr. Part No.691399900001
HK$7.10
Each
units
- - WR-TBL - - - - Red Polyamide -
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