Harsh Environment Wire

Harsh environment wires are a type of cable designed to be used in hazardous settings, where the conditions are likely to break or interfere with the function of a regular cable. This may mean high temperatures, high pressure or water. The outer sheath of the wire needs to be very resistant to different conditions and the internal composition of the wire, such as the shield and conductor, may also need to be more rugged.

What are harsh environment wires used for?

Harsh environment wires have a number of applications for scenarios where a regular wire would not work. For example, wiring in aerospace engineering often uses this type of wire, as do many applications where wiring needs to be placed underwater. They are often used in industries such as oil and gas, the military and the chemical industry.

Types of harsh environment wire

Harsh environment wires can differ broadly depending on the type of environment they need to be placed in. They can have different insulation materials and thicknesses, making them resistant to higher or lower temperatures, as well as varying lengths and diameters.


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Description Price Cross Sectional Area Sheath Colour Wire Style American Wire Gauge Insulation Material Resistant To Core Strands Minimum Operating Temperature Maximum Operating Temperature Operating Temperature Range Length Outer Diameter Voltage Rating Fire Behaviour
RS Stock No. 841-7131
BrandRS PRO
HK$207.71
1 Reel of 100 Metre(s)
Reel(s)
0.08 mm² Black BS3G210 28 AWG PTFE Fuels, Gasoline, Hydraulic Fluid, Lubricants, Oils 7/0.12 mm -75°C 200°C -75 → +200 °C 100m 0.71mm 300 V -
RS Stock No. 253-2111
Mfr. Part No.FLHTC0311-1.00-4
HK$1,479.57
1 Reel of 100 Metre(s)
Reel(s)
1 mm² Yellow - - ETFE Chemicals, Flame 19/0.25 mm -55°C +200°C -55 → +200 °C 100m 1.62mm 600 V Flame Retardant, Low Smoke Density, Self-extinguishing
RS Stock No. 878-8307
Mfr. Part No.2842/7 RD005
BrandAlpha Wire
HK$199.69
1 Reel of 30 Metre(s)
Reel(s)
0.09 mm² Red MIL-W-16878 28 PTFE Chemicals, Oils, Solvents 13332 -60°C 200°C -60 → +200 °C 30.5m 0.69mm 250 V -
RS Stock No. 776-1998
BrandRS PRO
HK$136.33
1 Reel of 25 Metre(s)
Reel(s)
0.75 mm² - - 18 AWG Silicone Rubber Flame 24/0.2 mm -60°C +200°C -60 → +200 °C 25m 2.5mm 300 → 500 V -
RS Stock No. 878-8379
Mfr. Part No.2843/7 YL005
BrandAlpha Wire
HK$241.64
1 Reel of 30 Metre(s)
Reel(s)
0.14 mm² Yellow MIL-W-16878 26 PTFE Chemicals, Oils, Solvents 12601 -60°C 200°C -60 → +200 °C 30.5m 0.79mm 250 V -
RS Stock No. 138-1666
Mfr. Part No.2926 BL001
BrandAlpha Wire
HK$3,251.18
1 Reel of 305 Metre(s)
Reel(s)
0.15 mm² Blue AWM/STYLE 11540 26 AWG Fluoropolymer Chemicals, Sunlight, Water 19/38 -150°C +300°C -150 → +300 °C 305m 0.76mm 600 V ac -
RS Stock No. 841-7204
BrandRS PRO
HK$436.65
1 Reel of 100 Metre(s)
Reel(s)
0.12 mm² Yellow BS3G210 26 AWG PTFE Fuels, Gasoline, Hydraulic Fluid, Lubricants, Oils 7/0.15 mm -75°C 200°C -75 → +200 °C 100m 0.8mm 300 V -
RS Stock No. 878-8382
Mfr. Part No.2843/19 BL005
BrandAlpha Wire
HK$340.62
1 Reel of 30 Metre(s)
Reel(s)
0.15 mm² Blue MIL-W-16878 26 PTFE Chemicals, Oils, Solvents 19/38 -60°C 200°C -60 → +200 °C 30.5m 0.79mm 250 V -
RS Stock No. 878-8411
Mfr. Part No.2844/7 BL005
BrandAlpha Wire
HK$283.72
1 Reel of 30 Metre(s)
Reel(s)
0.23 mm² Blue MIL-W-16878 24 PTFE Chemicals, Oils, Solvents 11871 -60°C 200°C -60 → +200 °C 30.5m 0.91mm 250 V -
RS Stock No. 841-7207
BrandRS PRO
HK$502.06
1 Reel of 100 Metre(s)
Reel(s)
0.12 mm² Brown BS3G210 26 AWG PTFE Fuels, Gasoline, Hydraulic Fluid, Lubricants, Oils 7/0.15 mm -75°C 200°C -75 → +200 °C 100m 0.8mm 300 V -
RS Stock No. 841-7352
BrandRS PRO
HK$610.90
1 Reel of 100 Metre(s)
Reel(s)
0.22 mm² Red BS3G210 24 AWG PTFE Fuels, Gasoline, Hydraulic Fluid, Lubricants, Oils 7/0.2 mm -75°C 200°C -75 → +200 °C 100m 1.2mm 600 V -
RS Stock No. 329-9641
Mfr. Part No.44A0111-22-2
HK$664.77
1 Reel of 100 Metre(s)
Reel(s)
0.38 mm² Red - 22 Polyalkene Chemicals, Electric Arc Tracking, Flame, Fluids 19/34 -65°C +150°C -65 → +150 °C 100m 1.19mm 600 V Flame Retardant, Low Smoke Density, Self-extinguishing
RS Stock No. 138-1667
Mfr. Part No.2926 BR001
BrandAlpha Wire
HK$3,251.18
1 Reel of 305 Metre(s)
Reel(s)
0.15 mm² Brown AWM/STYLE 11540 26 AWG Fluoropolymer Chemicals, Sunlight, Water 19/38 -150°C +300°C -150 → +300 °C 305m 0.76mm 600 V ac -
RS Stock No. 329-9562
Mfr. Part No.44A0111-24-6
HK$439.39
1 Reel of 100 Metre(s)
Reel(s)
0.25 mm² Blue - 24 Polyalkene Chemicals, Electric Arc Tracking, Flame, Fluids 19/36 -65°C +150°C -65 → +150 °C 100m 1.02mm 600 V Flame Retardant, Low Smoke Density, Self-extinguishing
RS Stock No. 878-8414
Mfr. Part No.2844/7 BR005
BrandAlpha Wire
HK$283.72
1 Reel of 30 Metre(s)
Reel(s)
0.23 mm² Brown MIL-W-16878 24 PTFE Chemicals, Oils, Solvents 11871 -60°C 200°C -60 → +200 °C 30.5m 0.91mm 250 V -
RS Stock No. 910-7686
Mfr. Part No.KZ0405V
BrandCAE Groupe
HK$1,350.97
1 Reel of 250 Metre(s)
Reel(s)
0.22 mm² Green - 24 AWG PTFE Acids, Hydrocarbons, Mould, Oils, Solvents - -55°C +200°C -55 → +200 °C 250m 0.91mm 250 V Flame Retardant
RS Stock No. 878-8385
Mfr. Part No.2843/19 BR005
BrandAlpha Wire
HK$340.62
1 Reel of 30 Metre(s)
Reel(s)
0.15 mm² Brown MIL-W-16878 26 PTFE Chemicals, Oils, Solvents 19/38 -60°C 200°C -60 → +200 °C 30.5m 0.79mm 250 V -
RS Stock No. 113-5853
Mfr. Part No.M27500-22SD2T23
HK$1,975.13
1 Reel of 100 Metre(s)
Reel(s)
- White - 22 AWG ETFE - - - +150°C Maximum of +150 °C 100m 3.56mm 600 V ac -
RS Stock No. 851-3589
BrandRS PRO
HK$239.32
1 Reel of 250 Metre(s)
Reel(s)
0.34 mm² Yellow - 22 AWG PVC - 7/0.25 mm -40°C +105°C -40 → +105 °C 250m 1.45mm 250 V -
RS Stock No. 138-1746
Mfr. Part No.2934 YL001
BrandAlpha Wire
HK$2,405.91
1 Reel of 305 Metre(s)
Reel(s)
0.02 mm² Yellow AWM/STYLE 11540 34 AWG Fluoropolymer Chemicals, Sunlight, Water Solid -150°C +300°C -150 → +300 °C 305m 0.36mm 600 V ac -
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