Harsh Environment Wire

Harsh environment wires are a type of cable designed to be used in hazardous settings, where the conditions are likely to break or interfere with the function of a regular cable. This may mean high temperatures, high pressure or water. The outer sheath of the wire needs to be very resistant to different conditions and the internal composition of the wire, such as the shield and conductor, may also need to be more rugged.

What are harsh environment wires used for?

Harsh environment wires have a number of applications for scenarios where a regular wire would not work. For example, wiring in aerospace engineering often uses this type of wire, as do many applications where wiring needs to be placed underwater. They are often used in industries such as oil and gas, the military and the chemical industry.

Types of harsh environment wire

Harsh environment wires can differ broadly depending on the type of environment they need to be placed in. They can have different insulation materials and thicknesses, making them resistant to higher or lower temperatures, as well as varying lengths and diameters.


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Description Price Cross Sectional Area Sheath Colour Wire Style American Wire Gauge Insulation Material Resistant To Core Strands Minimum Operating Temperature Maximum Operating Temperature Operating Temperature Range Length Outer Diameter Voltage Rating Fire Behaviour
RS Stock No. 842-5325
Mfr. Part No.3051 WH001
BrandAlpha Wire
HK$651.11
1 Reel of 305 Metre(s)
Reel(s)
0.35 mm² White UL1007 22 AWG PVC - 7/0.25 mm -40°C +105°C -40 → +105 °C 305m 1.57mm 300 V Flame Retardant
RS Stock No. 878-8313
Mfr. Part No.2842/7 WH005
BrandAlpha Wire
HK$223.06
1 Reel of 30 Metre(s)
Reel(s)
0.09 mm² White MIL-W-16878 28 PTFE Chemicals, Oils, Solvents 13332 -60°C 200°C -60 → +200 °C 30.5m 0.69mm 250 V -
RS Stock No. 878-8307
Mfr. Part No.2842/7 RD005
BrandAlpha Wire
HK$199.69
1 Reel of 30 Metre(s)
Reel(s)
0.09 mm² Red MIL-W-16878 28 PTFE Chemicals, Oils, Solvents 13332 -60°C 200°C -60 → +200 °C 30.5m 0.69mm 250 V -
RS Stock No. 229-1416
Mfr. Part No.44A0111-24-9
HK$295.08
1 Reel of 100 Metre(s)
Reel(s)
0.25 mm² White - 24 Polyalkene Chemicals, Electric Arc Tracking, Flame, Fluids 19/36 -65°C +150°C -65 → +150 °C 100m 1.02mm 600 V Flame Retardant, Low Smoke Density, Self-extinguishing
RS Stock No. 724-4553
Mfr. Part No.51003
BrandLapp
HK$544.56
1 Reel of 100 Metre(s)
Reel(s)
1.5 mm² Brown - 15 AWG Silicone Chemicals, Oils 19/0.25 mm -50°C +180°C -50 → +180 °C 100m 2.8mm 300 V -
RS Stock No. 841-7131
BrandRS PRO
HK$207.71
1 Reel of 100 Metre(s)
Reel(s)
0.08 mm² Black BS3G210 28 AWG PTFE Fuels, Gasoline, Hydraulic Fluid, Lubricants, Oils 7/0.12 mm -75°C 200°C -75 → +200 °C 100m 0.71mm 300 V -
RS Stock No. 842-5303
Mfr. Part No.3051 BR001
BrandAlpha Wire
HK$735.75
1 Reel of 305 Metre(s)
Reel(s)
0.35 mm² Brown UL1007 22 AWG PVC - 7/0.25 mm -40°C +105°C -40 → +105 °C 305m 1.57mm 300 V Flame Retardant
RS Stock No. 841-7428
BrandRS PRO
HK$759.78
1 Reel of 100 Metre(s)
Reel(s)
0.34 mm² Orange BS3G210 22 AWG PTFE Fuels, Gasoline, Hydraulic Fluid, Lubricants, Oils 19/0.15 mm -75°C 200°C -75 → +200 °C 100m 1.35mm 600 V -
RS Stock No. 229-1438
Mfr. Part No.44A0111-22-9
HK$368.48
1 Reel of 100 Metre(s)
Reel(s)
0.38 mm² White - 22 Polyalkene Chemicals, Electric Arc Tracking, Flame, Fluids 19/34 -65°C +150°C -65 → +150 °C 100m 1.19mm 600 V Flame Retardant, Low Smoke Density, Self-extinguishing
RS Stock No. 398-0915
Mfr. Part No.99M0111-22-2
HK$727.86
1 Reel of 100 Metre(s)
Reel(s)
0.38 mm² Red - 22 PET Chemicals, Electric Arc Tracking, Flame, Fluids 19/0.15 mm -55°C +125°C -55 → +125 °C 100m 1.2mm 600 V Flame Retardant, Low Smoke Density, Self-extinguishing
RS Stock No. 878-8373
Mfr. Part No.2843/19 BK005
BrandAlpha Wire
HK$340.62
1 Reel of 30 Metre(s)
Reel(s)
0.15 mm² Black MIL-W-16878 26 PTFE Chemicals, Oils, Solvents 19/38 -60°C 200°C -60 → +200 °C 30.5m 0.79mm 250 V -
RS Stock No. 841-7471
BrandRS PRO
HK$1,106.03
1 Reel of 25 Metre(s)
Reel(s)
3 mm² Pink BS3G210 12 AWG PTFE Fuels, Gasoline, Hydraulic Fluid, Lubricants, Oils 19/0.45 mm -75°C 200°C -75 → +200 °C 25m 3.31mm 1 kV -
RS Stock No. 841-7241
BrandRS PRO
HK$559.63
1 Reel of 100 Metre(s)
Reel(s)
0.22 mm² Blue BS3G210 24 AWG PTFE Fuels, Gasoline, Hydraulic Fluid, Lubricants, Oils 7/0.2 mm -75°C 200°C -75 → +200 °C 100m 0.95mm 300 V -
RS Stock No. 253-2133
Mfr. Part No.FLHTC0311-1.50-6
HK$1,715.31
1 Reel of 100 Metre(s)
Reel(s)
1.5 mm² Blue - - ETFE - 19/0.32 mm -55°C +200°C -55 → +200 °C 100m 1.87mm 600 V Flame Retardant, Low Smoke Density, Self-extinguishing
RS Stock No. 841-7399
BrandRS PRO
HK$234.17
1 Reel of 25 Metre(s)
Reel(s)
0.34 mm² Black BS3G210 22 AWG PTFE Fuels, Gasoline, Hydraulic Fluid, Lubricants, Oils 19/0.15 mm -75°C 200°C -75 → +200 °C 25m 1.35mm 600 V -
RS Stock No. 724-4541
Mfr. Part No.51001
BrandLapp
HK$544.56
1 Reel of 100 Metre(s)
Reel(s)
1.5 mm² Black - 15 AWG Silicone Chemicals, Oils 19/0.25 mm -50°C +180°C -50 → +180 °C 100m 2.8mm 300 V -
RS Stock No. 253-1944
Mfr. Part No.FLHTC0311-0.50-2
HK$1,050.17
1 Reel of 100 Metre(s)
Reel(s)
0.5 mm² Red - - ETFE - 19/0.19 mm -55°C +200°C -55 → +200 °C 100m 1.27mm 600 V Flame Retardant, Low Smoke Density, Self-extinguishing
RS Stock No. 819-9644
BrandRS PRO
HK$1,384.72
1 Reel of 50 Metre(s)
Reel(s)
1 mm² Transparent - 17 AWG PFA Abrasions, Heat, Industrial Fluids, Moisture 32/0.2 - 250°C Maximum of +250 °C 50m 3.89mm 1 kV, 600 V -
RS Stock No. 359-706
BrandRS PRO
HK$96.90
1 Reel of 25 Metre(s)
Reel(s)
0.5 mm² Brown BS6195 20 AWG Silicone Rubber Corona Discharge, Heat, Oils, Ozone, Radiation, Solvents, Weathering 16/0.2 mm -60°C +180°C -60 → +180 °C 25m 2.6mm 750 V -
RS Stock No. 244-0882
Mfr. Part No.44M9976-22-9
HK$1,492.03
1 Reel of 300 Metre(s)
Reel(s)
0.34 mm² White - 22 Polyalkene Chemicals, Electric Arc Tracking, Flame, Fluids 19/0.15 mm - +120°C Maximum of +120 °C 300m 1.17mm 600 V Flame Retardant, Low Smoke Density, Low Smoke Halogen Free (LSZH), Self-extinguishing
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