Harsh Environment Wire

Harsh environment wires are a type of cable designed to be used in hazardous settings, where the conditions are likely to break or interfere with the function of a regular cable. This may mean high temperatures, high pressure or water. The outer sheath of the wire needs to be very resistant to different conditions and the internal composition of the wire, such as the shield and conductor, may also need to be more rugged.

What are harsh environment wires used for?

Harsh environment wires have a number of applications for scenarios where a regular wire would not work. For example, wiring in aerospace engineering often uses this type of wire, as do many applications where wiring needs to be placed underwater. They are often used in industries such as oil and gas, the military and the chemical industry.

Types of harsh environment wire

Harsh environment wires can differ broadly depending on the type of environment they need to be placed in. They can have different insulation materials and thicknesses, making them resistant to higher or lower temperatures, as well as varying lengths and diameters.


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Description Price Cross Sectional Area Sheath Colour Wire Style American Wire Gauge Insulation Material Resistant To Core Strands Minimum Operating Temperature Maximum Operating Temperature Operating Temperature Range Length Outer Diameter Voltage Rating Fire Behaviour
RS Stock No. 138-1684
Mfr. Part No.2928 SL001
BrandAlpha Wire
HK$2,620.71
1 Reel of 305 Metre(s)
Reel(s)
0.09 mm² Grey AWM/STYLE 11540 28 AWG Fluoropolymer Chemicals, Sunlight, Water 7/36 -150°C +300°C -150 → +300 °C 305m 0.58mm 600 V ac Flame Retardant
RS Stock No. 841-7440
BrandRS PRO
HK$1,119.18
1 Reel of 100 Metre(s)
Reel(s)
0.6 mm² Pink BS3G210 20 AWG PTFE Fuels, Gasoline, Hydraulic Fluid, Lubricants, Oils 19/0.2 mm -75°C 200°C -75 → +200 °C 100m 1.6mm 600 V -
RS Stock No. 910-7683
Mfr. Part No.KZ0405R
BrandCAE Groupe
HK$1,636.03
1 Reel of 250 Metre(s)
Reel(s)
0.22 mm² Red - 24 AWG PTFE Acids, Hydrocarbons, Mould, Oils, Solvents - -55°C +200°C -55 → +200 °C 250m 0.91mm 250 V Flame Retardant
RS Stock No. 724-4468
Mfr. Part No.48000
BrandLapp
HK$314.49
1 Reel of 100 Metre(s)
Reel(s)
0.5 mm² Green/Yellow - 20 AWG Silicone Chemicals, Oils 16/0.2 mm -50°C +180°C -50 → +180 °C 100m 2.1mm 300 V -
RS Stock No. 878-8326
Mfr. Part No.2842/19 BK005
BrandAlpha Wire
HK$1,017.86
1 Reel of 30 Metre(s)
Reel(s)
0.09 mm² Black MIL-W-16878 28 PTFE Chemicals, Oils, Solvents 19/40 -60°C 200°C -60 → +200 °C 30.5m 0.69mm 250 V -
RS Stock No. 113-5859
Mfr. Part No.M81044/9-12-9
HK$1,248.40
1 Reel of 100 Metre(s)
Reel(s)
- White - 12 AWG Polyalkene - 37 / 28 AWG -65°C +150°C -65 → +150 °C 100m 3.2mm 600 V ac -
RS Stock No. 138-1626
Mfr. Part No.2918 OR001
BrandAlpha Wire
HK$7,266.47
1 Reel of 305 Metre(s)
Reel(s)
0.96 mm² Orange AWM/STYLE 11540 18 AWG Fluoropolymer Chemicals, Sunlight, Water 19/30 -150°C +300°C -150 → +300 °C 305m 1.47mm 600 V ac -
RS Stock No. 724-4500
Mfr. Part No.49003
BrandLapp
HK$377.67
1 Reel of 100 Metre(s)
Reel(s)
0.75 mm² Brown - 18 AWG Silicone Chemicals, Oils 19/0.25 mm -50°C +180°C -50 → +180 °C 100m 2.4mm 300 V -
RS Stock No. 138-1770
Mfr. Part No.2918 BK005
BrandAlpha Wire
HK$1,028.38
1 Reel of 30 Metre(s)
Reel(s)
0.96 mm² Black AWM/STYLE 11540 18 AWG Fluoropolymer Chemicals, Sunlight, Water 19/30 -150°C +300°C -150 → +300 °C 30m 1.47mm 600 V ac -
RS Stock No. 253-1887
Mfr. Part No.FLHTC0311-0.35-2
HK$873.60
1 Reel of 100 Metre(s)
Reel(s)
0.35 mm² Red - 22 ETFE - 19/0.15 mm -55°C +200°C -55 → +200 °C 100m 1.16mm 600 V Flame Retardant, Low Smoke Density, Self-extinguishing
RS Stock No. 885-0834
BrandRS PRO
HK$877.55
1 Reel of 100 Metre(s)
Reel(s)
- Black - 20 ETFE - 19/0.2 mm -75°C +150°C -75 → +150 °C 100m 1.55mm 600 V -
RS Stock No. 204-6890
BrandRS PRO
HK$557.24
1 Reel of 100 Metre(s)
Reel(s)
- White - 24 PVDF - - -50°C +105°C -50 → +105 °C 100m - 300 V -
RS Stock No. 138-1644
Mfr. Part No.2922 BL001
BrandAlpha Wire
HK$3,901.51
1 Reel of 305 Metre(s)
Reel(s)
0.38 mm² Blue AWM/STYLE 11540 22 AWG Fluoropolymer Chemicals, Sunlight, Water 19/34 -150°C +300°C -150 → +300 °C 305m 1.04mm 600 V ac -
RS Stock No. 918-5197
Mfr. Part No.44A0111-16-4
HK$1,049.61
1 Reel of 100 Metre(s)
Reel(s)
1.3 mm² Yellow - 16 AWG Polyalkene - 19/38 AWG -65°C +150°C -65 → +150 °C 100m 1.83mm 600 V Flame Retardant
RS Stock No. 878-8238
Mfr. Part No.2841/7 RD005
BrandAlpha Wire
HK$647.68
1 Reel of 30 Metre(s)
Reel(s)
0.06 mm² Red MIL-W-16878 30 PTFE Chemicals, Oils, Solvents 14062 -60°C 200°C -60 → +200 °C 30.5m 0.61mm 250 V -
RS Stock No. 878-8363
Mfr. Part No.2843/7 SL005
BrandAlpha Wire
HK$719.90
1 Reel of 30 Metre(s)
Reel(s)
0.14 mm² Grey MIL-W-16878 26 PTFE Chemicals, Oils, Solvents 12601 -60°C 200°C -60 → +200 °C 30.5m 0.79mm 250 V -
RS Stock No. 175-7479
BrandStaubli
HK$1,045.38
1 Reel of 25 Metre(s)
Reel(s)
1 mm² Black - - Silicone Chemical Resistant, Impact Resistant, Radiation Resistant 511/0.05 mm -50°C +150°C -50 +150 °C 25m 3.9mm 1.5 kV -
RS Stock No. 125-7960
BrandRS PRO
HK$3,078.73
1 Reel of 50 Metre(s)
Reel(s)
4 mm² Transparent - 11 AWG PFA Abrasions, Heat, Industrial Fluids, Moisture - - +250°C - 50m 5.08mm 1 kV, 600 V -
RS Stock No. 138-1632
Mfr. Part No.2918 YL001
BrandAlpha Wire
HK$7,266.47
1 Reel of 305 Metre(s)
Reel(s)
0.96 mm² Yellow AWM/STYLE 11540 18 AWG Fluoropolymer Chemicals, Sunlight, Water 19/30 -150°C +300°C -150 → +300 °C 305m 1.47mm 600 V ac -
RS Stock No. 138-1752
Mfr. Part No.2936 OR001
BrandAlpha Wire
HK$2,389.62
1 Reel of 305 Metre(s)
Reel(s)
0.013 mm² Orange AWM/STYLE 11540 36 AWG Fluoropolymer Chemicals, Sunlight, Water Solid -150°C +300°C -150 → +300 °C 305m 0.33mm 600 V ac -